In the ever-evolving world of warehousing and logistics, companies are constantly looking for ways to maximize space, improve productivity, and reduce costs. One of the most efficient ways to increase storage density without expanding warehouse footprint is to buy a double deep reach truck in India.
Double deep reach trucks are specially designed for high-density storage, allowing warehouses to stack pallets two positions deep instead of the standard single pallet. This not only increases pallet capacity per aisle but also improves space utilization by up to 30–40%.
In this blog, we’ll explore everything you need to know—from technical specifications and advantages to use cases and the best suppliers for double deep reach trucks in India.
What is a Double Deep Reach Truck?
Double deep reach trucks are designed to maximize storage capacity and efficiency in a warehouse setting. These specialized forklifts are capable of reaching pallets stored two-deep, allowing for greater storage density compared to standard reach trucks. The double deep reach truck is ideal for warehouses with high storage requirements and limited space. With their extended reach capabilities, double deep reach trucks can access pallets located further back in the rack, making them suitable for navigating narrow aisles with ease.
One of the key advantages of a double deep reach truck is its ability to handle higher storage densities, which translates to more efficient use of warehouse space. By storing pallets two-deep, warehouses can maximize their storage capacity without the need for additional square footage. This can lead to cost savings and improved inventory management. Additionally, the extended reach of a double deep reach truck reduces the need for frequent replenishment, saving time and labor costs.
In terms of maneuverability, double deep reach trucks may have limitations in very narrow aisles due to their longer reach. However, they are still highly versatile and can operate in a variety of warehouse environments. Some models come equipped with advanced features such as laser guidance systems and height sensors to enhance safety and precision during operation. Overall, the double deep reach truck is an excellent choice for warehouses looking to maximize their storage capacity and increase efficiency
Why Buy a Double Deep Reach Truck ?
1. Maximize Storage Capacity
Double deep racking increases storage capacity by 25% to 40% compared to selective racking. This is ideal for high-volume warehouses with limited space.
2. Reduce Warehouse Aisles
By storing pallets in a double-depth configuration, you can eliminate unnecessary aisles and compact your storage area, leading to more efficient floor space utilization.
3. Lower Real Estate Costs
Real estate and warehouse rent are major expenses. Increasing storage capacity without expanding warehouse footprint helps reduce operational overhead.
4. Safe & Ergonomic
Modern double deep reach trucks come equipped with safety systems such as mast stabilization, tilt sensors, automatic speed control, and ergonomic operator cabins.
5. Electric & Eco-Friendly
These trucks are usually powered by lithium-ion or maintenance-free lead-acid batteries, resulting in quiet operations, zero emissions, and reduced maintenance costs.
Key Features of Ascendix Double Deep Reach Trucks
| Feature | Typical Specs |
| Load Capacity | 1.5 to 2.0 Tons |
| Lift Height | Up to 11.5-12 meters |
| Reach distance | (Approx.1067 mm) |
| Battery Type | Lithium-Ion / Lead Acid (48V 405Ah/560Ah) |
| Turning Radius | Compact – ~1700 to 2000 mmNo load deration up to 8150mm lift height. |
| Controls | Ergonomic handle, electronic steering |
| Mast Type | 3-stage full free lift, tilting mastIn built standard option- Side shifter, Camera, In built height indicator for utmost precision |
Best Applications for Double Deep Reach Trucks
Double deep reach trucks are particularly useful in:
- FMCG Warehouses: High-volume SKUs stored in deep configurations
- Cold Storage: Maximize space where temperature control costs are high
- Pharma Distribution: Fast-moving inventory in bulk lots
- Third-Party Logistics (3PL): Fulfillment centers for high-volume ecommerce orders
- Automotive Parts Storage: Handling similar palletized inventory types, Etc
They are best used when multiple pallets of the same SKU are stored together.
Cost of Double Deep Reach Trucks in India
The price for a double deep reach truck in India typically ranges between ₹45 lakh and ₹60 lakh depending on:
- Brand and origin (Indian vs. imported)
- Battery type and charger
- Lift height and weight capacity
- Additional safety or telematics features, Camera, Height Indicator Etc.
Tip: Always consider the Total Cost of Ownership (TCO), including charging time, battery life, and downtime.
How to Choose the Right Double Deep Reach Truck
Before you make a purchase decision, consider the following factors:
✔️ Aisle Width and Racking Type
Measure your aisle width and ensure compatibility with double-deep racking.
✔️ Battery Type
Choose lithium-ion batteries for lower maintenance and fast charging.
✔️ Operator Training
Double-deep trucks require advanced operator training. Check if your supplier provides certified sessions.
✔️ Lift Height
Ensure your forklift can comfortably reach the top-most storage rack, accounting for safety margins.
✔️ Service Support
Only buy from suppliers that provide warranty, preventive maintenance, and spare part availability across your locations.
Most Reliable Brand in India
Ascendix-EP Equipment
EP’s lithium-ion double deep reach trucks are known for their high reliability, ergonomic controls, and long battery life. Available through Ascendix MHE, an authorized dealer in India.
Common FAQs
Q1: Is a double deep reach truck suitable for narrow aisles?
A: Yes. These trucks are designed for narrow-aisle operations but require a little more turning space due to their extended reach.
Q2: Do I need special racking?
A: Yes, double deep trucks require specific racking systems with two pallet depths. Consult your rack provider before purchasing.
Q3: How long does the battery last?
A: Lithium-ion batteries typically last 5–7 years with over 3000 charging cycles.
Q4: Are these trucks safe?
A: Absolutely. Most come with smart controls, stability systems, and backup alarms.
Q5: What training is required for operators?
A: Certified training is highly recommended. Ascendix MHE provides on-site and remote training programs for operators.
Final Thoughts
If your business is struggling with limited warehouse space but increasing inventory, investing in a double deep reach truck in India could be the best decision you make this year. With increased storage density, reduced aisle requirements, and lithium-ion efficiency, these trucks are transforming warehouse layouts across industries.
Ready to explore double deep reach trucks?
Email us at: sales@ascendix-mhe.com
Website: https://ascendix-mhe.com
