As India rapidly modernizes its warehousing and logistics infrastructure, efficient space utilization has become a top priority. Whether you manage a cold storage facility, an e-commerce distribution hub, or a multi-level manufacturing warehouse, choosing the right industrial racking solutions in India is essential to ensure productivity, safety, and scalability.
In this comprehensive guide, you’ll learn about the various types of racking systems, their benefits, key features to look for, and how to choose a supplier that matches your business goals.
What is an Industrial Racking System?
An industrial racking system is a structured framework used to store palletized or boxed goods in a vertical arrangement. These systems are built to handle heavy loads and improve the overall storage capacity of a warehouse without expanding its footprint.
Racking systems help:
- Maximize storage per square foot
- Maintain inventory organization
- Improve picking speed and logistics flow
- Comply with warehouse safety regulations
Types of Industrial Racking Systems in India
Different businesses have different storage needs. Here’s a breakdown of the most popular racking systems:
1. Selective Pallet Racking
- Most common and cost-effective
- Provides direct access to every pallet
- Ideal for warehouses with a wide variety of SKUs
- Easy to install and modify
2. Double Deep Racking
- Store two pallets deep with an extended fork.
- Requires reach trucks with Pantograph/Telescopic fork.
- Increases storage density by 30–40% compared to selective pallet racking.
- Best for storing multiple pallets of the same SKU
3. Drive-In / Drive-Through Racking
- High-density storage systems
- Forklifts drive directly into rack structure
- Great for bulk storage and LIFO/FIFO applications
- Saves space by eliminating aisles
4. Push-Back Racking
- Stores 2 to 6 pallets deep
- Uses inclined rails for sliding pallets
- Improves storage density and reduces retrieval time
5. Pallet Flow Racking (FIFO)
- Gravity-fed system
- Ideal for perishable or time-sensitive inventory
- Excellent for cold storage and food industries
6. Cantilever Racking
- Suitable for long, awkward loads like pipes, rods, and timber
- Open design with no vertical obstructions
7. Mobile Racking
- Mounted on guided mobile bases
- Maximizes use of floor space
- Ideal for cold storage where space is expensive
8. Automated Storage & Retrieval Systems (ASRS)
- Computer-controlled system
- Used for high-volume operations
- Increases picking accuracy and speed
- Ideal for e-commerce fulfillment centers
Key Benefits of Using Modern Racking Systems
✅ Optimized Warehouse Space
Maximize vertical and horizontal space by utilizing high-density racking formats.
✅ Faster Inventory Management
Reduce picking and put-away time with organized layouts and clear access.
✅ Enhanced Safety
Modern racks are built with reinforced steel and follow ISO safety standards.
✅ Improved Productivity
Faster item retrieval, better workflow design, and less operator fatigue.
✅ Scalability
Modular designs can grow with your business. New levels or aisles can be added easily.
Important Features to Consider When Choosing Racking
Before selecting your racking solution, evaluate the following:
| Feature | What to Look For |
| Load Capacity | Ensure racks can hold the maximum pallet weight |
| Beam Design | Adjustable beams for different pallet sizes |
| Rack Height | Compatible with your MHE (forklift/reach truck) |
| Durability | High-strength steel, anti-corrosion coatings |
| Aisle Width | Depends on forklift turning radius |
| Rack Type | Choose based on SKU variety and stock turnover |
| Floor Conditions | Racks must be anchored and leveled |
| Certifications | ISO, BIS, CE, or other safety standards |
Common Use Cases in Indian Warehouse
- E-commerce Hubs: Use multi-level selective racks with AS/RS
- FMCG Warehouses: Prefer FIFO systems like pallet flow racking
- Automotive Storage: Use cantilever racks for long components
- Pharma Distribution: Require high-density racks in temperature-controlled environments
- Cold Storage: Mobile racking systems for maximum ROI in small areas
Challenges Faced Without Proper Racking
Many warehouses in India still rely on floor stacking, leading to:
- Wasted vertical space
- Frequent product damage
- Poor inventory visibility
- Difficult order fulfillment
- Increased operational costs
Installing a customized industrial racking system solves these issues while enhancing productivity
Why Choose Ascendix MHE for Racking Solutions?
At Ascendix MHE, we provide custom-designed industrial racking solutions in India that meet global safety and performance standards. Our approach includes:
✔️ Turnkey Services
From warehouse design layout to final racking installation.
✔️ Material Handling Integration
We align your racking setup with our lithium-ion forklifts and stackers for seamless operations.
✔️ Strong Structures
Engineered to handle dynamic and static loads with advanced anchoring systems.
✔️ Certified Safety
All our racking solutions are compliant with Indian BIS and global ISO standards.
✔️ AMC and Support
We offer annual maintenance contracts and post-installation audits for safety and stability.
Cost of Racking Systems in India
The cost varies depending on:
- Rack type and material grade
- Load capacity per level
- Number of levels and bays
- Accessories (backstops, safety nets, labels)
- Installation and delivery
Estimated Cost Range: ₹2,000 to ₹5,500 per pallet position
Automated systems can cost more depending on complexity.
Tip: Always evaluate cost per pallet stored—not just rack price.
FAQs – Racking Systems in India
Q1: How do I know which racking type suits my warehouse?
A: Start with an audit. Our team analyzes your SKU type, volume, and MHE specs before recommending a racking layout.
Q2: How long does racking installation take?
A: Depending on the warehouse size, it may take from 5 days to 3 weeks including delivery, anchoring, and load testing.
Q3: Can I add more levels later?
A: Yes, our racking systems are modular and expandable based on future needs.
Q4: Do racking systems come with a warranty?
A: Yes, we offer a structural warranty along with optional AMC services.
Q5: Do you provide rack inspections?
A: Absolutely. We offer periodic inspections and load compliance certification.
Final Thoughts
Whether you’re building a new warehouse or upgrading an existing facility, investing in the right industrial racking solutions in India is key to operational efficiency, safety, and scalability. With options ranging from selective racks to automated systems, Ascendix MHE is your trusted partner in transforming warehouse infrastructure.
📞 Ready to optimize your warehouse space?
📧 Email: sales@ascendix-mhe.com
🌐 Visit: https://ascendix-mhe.com
